Technology
Polyurea Spray Application Technology
A Scientific Approach to Surface Protection
What Is Polyurea?
Polyurea is a highly elastic polymer coating formed through the chemical reaction of two components:
Component A: Isocyanate
(Polyisocyanate Blend)
Component B: Aminopolyol
(Resin with Additives)
When mixed under high pressure, the components undergo an instant polymerization reaction, forming a seamless monolithic membrane.
Application Process
Surface Preparation
Surface Preparation for Maximum Adhesion
Scope of Work
- Removal of Contaminants, Oil, and Dust
- Repair of Surface Defects (Cracks, Voids, and Chips)
- Abrasive Blasting or Grinding
- Primer Application
Results
Spray-Ready Surface
Polyurea Application
High-Pressure Spraying with Instant Polymerization
Scope of Work
- Application of the First Base Coat
- Intercoat Drying: Instant
- Application of the Second Main Coat (Formation of a Monolithic Coating)
- Wet and Dry Film Thickness Inspection
Results
A Durable Seamless Protective Coating Is Formed.
Quality Control
Every project undergoes comprehensive quality inspection before handover to the client.
Scope of Work
- Visual Inspection (Defect-Free Surface)
- Coating Thickness Measurement (Using an Electronic Thickness Gauge)
- Adhesion Testing (Pull-Off Test)
- Instrumental Inspection of Coating Integrity
Results
Project Handover with Complete Documentation and Warranty
Technical Specifications
| Parameter | Performance | Test Method |
|---|---|---|
| Gel Time | Instant curing | ASTM D1640 |
| Walk-On Time | Minimal waiting time | — |
| Tensile Strength | High mechanical strength | ASTM D412 |
| Elongation at Break | Excellent elasticity | ASTM D412 |
| Concrete Adhesion | High bond strength | ASTM D4541 |
| Steel Adhesion | Maximum bond strength | ASTM D4541 |
| Water Absorption | Minimal (fully waterproof) | ASTM D570 |
| Surface Hardness | High wear resistance | ASTM D2240 |
| Service Temperature | Wide operating temperature range | — |
| UV Resistance | High resistance to UV radiation | ASTM G154 |
Comparison with Other Materials
| Property | Bituminous Waterproofing | PVC Membrane | Epoxy Coating | Nexus Polyurea |
|---|---|---|---|---|
| Seamless Application | No (Seams) | Welded Seams | Yes | Yes |
| Elasticity | Low | Medium | Low | Excellent |
| Service Life | Short | Medium | Medium | Long-lasting (25+ years) |
| Operating Temperature Range | Limited | Standard | Narrow | Wide (Extreme) |
| Chemical Resistance | Low | Medium | High | Very High |
| UV Resistance | Low | Medium | Medium | High |
| Return to Service | Long | Fast | Long | Same Day |
Advantages of Our Technology
Instant Curing
The Facility Remains Operational
100% Seamless
No Weak Points, No Risk of Leaks
High Adhesion
The Coating Does Not Delaminate Under Load
Elasticity
Compensates for Thermal Deformation of the Substrate
Chemical Inertness
Resistance to Aggressive Environments
Maintainability
Localized damage is easily repaired.